Certo holds one complete understanding of the company — the plant's model, its live data, its history, every document, and the business around it in the ERP — and puts it at the service of every person who runs it.
In English or Arabic, typed or spoken, the way people actually ask. Every figure comes with its definition, its source and how fresh the data is.
Most systems answer only when asked. Certo also speaks first: it watches the plant around the clock, and when it notices something that matters it sends a message to the person who should act — nobody has to ask, open a dashboard or run a report. Below are examples of those messages. Each one has the same four parts:
Certo is quiet by default: it learns what is normal in your plant before it speaks, and every message can be dismissed or corrected with a tap — which teaches it.
Night shift finished below plan. Most of the gap is one stop on the roughing stand, and the alarm behind that stop had no owner.
The exit gauge has drifted toward its upper limit over the last three shifts. The same pattern preceded the last two quality holds.
Three coils failed the same characteristic yesterday. All three ran on the same stand right after the roll change.
A drive on the finishing line is outside its learned vibration band for the first time in four months. An early warning, not yet an alarm.
Two departments reported different downtime figures for last week.
The laboratory data feed stopped twenty minutes ago.
This week's alarm health: floods, chattering and standing alarms per area, and the ten alarms that caused most of the noise.
The monthly report is drafted. Three figures changed definition this month.
A brain is only as good as what it understands. Certo is built on four layers, all learned from the plant itself.
Areas, equipment, routes and stages, products and specifications — and, from the ERP, orders, inventory, spare parts, work orders, costs and customers. How material and money move, and what each number means.
Everything Opfex Sense sees: production, alarms, sensors, drives and control signals, as they happen and as history.
Procedures, work instructions, FMEAs, control plans, reports and manuals — read, understood and linked to the equipment they describe.
Twenty years of mill operations built in, and the plant's own corrections and confirmations, learned shift by shift.
Any question about the plant, with the number, the formula and the source. One definition per metric, so everyone gets the same answer.
Root causes ranked from the data, upstream and downstream, with the governing procedure and FMEA cited. Not a guess; a case.
Learns each metric's normal band and tells the right person when something drifts — before it becomes a stop.
Early warnings on equipment and quality from the plant's own history; the failure modes that matter, flagged with time to act.
What if the schedule changes, a line slows, a crew is short? Certo plays the plant forward so decisions are tested before they are made.
Shift, daily and monthly reports written from the data in the plant's own format, in English or Arabic, ready to review and send.
Certo is safety-aware: questions that touch safety-critical procedures are answered only from the approved procedure — or not at all. And it runs on your servers; nothing leaves the plant.